Use this procedure at your own risk. I
provide no warranties expressed or implied against personal injuries, damaged
tools or vehicles.
I have created this procedure because the
DeLorean Workshop Manual is written for professional mechanics, and certain
steps are not listed because they are assumed common sense for a mechanic with a
certain level of knowledge. Also, certain terminology may be unfamiliar to the
non-professional mechanic. This procedure is an attempt to compile the necessary
steps in manual, with the excellent advice I have received from DML/Forum
members and employees of DMC Houston and translate it into every day Standard
American English instead of Engineerspeak.
Whenever the word "note"
in bold type is used, it is used to refer to a point of interest, a point at
which a choice in procedure may be made, or a step that may save time and
effort. When the word "caution" is used in bold type, it
denotes a step that if not followed, may cause engine or tool damage. Lastly,
when the word "warning" is used in bold type it denotes a step
which if omitted or not performed correctly, will cause engine or tool damage
and may result in personal injury.
All right, let's get to it.
If you're like me, you like to be
efficient and not take anything apart that you don't absolutely have to for fear
of damaging something and making extra work for yourself. Especially if you're
not a professional mechanic. Well you'd better swallow your fear right now
because I caused more work for myself and more damage by NOT taking enough
things apart.
If you have the workshop manual, refer to
page C:05:04, "Changing Cylinder Head Gaskets". Quote:
If only one cylinder head is to be
removed, the operation may be performed without removing the timing chain cover
using camshaft sprocket support tool (B) No. J.28858 to support the timing
sprocket and maintain tension on the timing chain. Unquote.
At this point, you must make a choice. You
can proceed without the bracket and allow the cam sprockets to slip down and
just remove the timing chain cover and reset the tensioners when you reinstall
the heads, or fabricate a suitable replacement support tool using a piece of
1" high angle "aluminum" cut to the width of the timing chain
cover. Aluminum is soft enough to drill and cut easily, but rigid enough to hold
the sprocket up. Drill oblong holes in the horizontal surface to aid in
positioning the bracket, and use 2 small clamps C-clamps shown here:
If you opt for the bracket, there are important steps the book
doesn't call out that we'll discuss later. If you opt to drop the sprockets, buy
an engine gasket set from your favorite DMC vendor.
During the procedure I will call out items
on the engine as belonging to the Driver's side or Passenger's side. The manual
is written for an engine installed in the front of a car and it gets confusing
with left-hand/right-hand references. Use ziplock baggies with labels to
organize your hardware as you disassemble things. I will also provide separate sets of steps as appropriate depending on whether or not you are using the
sprocket support tool.
Disconnect the battery, Drain the coolant
by removing the waterpump supply and return hoses. This will get enough of it
out of your way for now. Remove the mixture control unit and intake. (See page
C:13:01 for details. I will condense that procedure here) Pull the air cleaner
off. Remove all of the fuel lines from the fuel distributor. Unplug the idle
speed regulator. Loosen the hose clamps on the idle speed regulator, undo the
body clamp and remove it. Pull out the metal pipe that the idle regulator was
hooked to. Disconnect the small hoses from the fuel evap canister to the cold
start valve. Disconnect the throttle linkage by removing the tiny clip on the
ball and socket and popping the arm off of the ball. Unscrew and remove the
throttle cable from the side of the intake. Disconnect the vacuum advance
solenoid at the very rear of the mixture control unit, the plug on the cold
start valve. Remove the wires from the idle speed microswitch and unplug the
"WOT", or "full-throttle" micro switch. Unscrew the 2 allen
head bolts holding the mixture control unit to the intake on either side of the
airflow sensor. Remove the "W" pipe by undoing the 4 corner screws and
the semi-hidden, long bolt in the center.
Grab the mixture control unit at the rear,
and lift it out. Use caution around the wiring harness. Use a long extension and
remove the four corner bolts holding the intake down. Remove it, again use
caution getting it out from underneath the wiring harness. The engine now looks
like this: Loosen the alternator adjustment bracket,
and pivot bolt. Slip the belt off. Remove the alternator. Note where the wires
go before you disconnect them. If anything snaps off or the wire studs slip,
then it was time to rebuild it anyway. Remove the muffler support bracket from
the side of the head.
A word about the exhaust manifolds. If
your mounting hardware for the exhaust manifolds are really rusty and gnarly,
you are in for a long, painful job disconnecting the exhaust from the heads
while it's all still in the car. If your car sounds like a riding lawnmower you
should replace the exhaust system gaskets anyway. Your choices are:
1. Remove the starter, starter shield and
oil filter to get at the manifold. Use gross quantities of 3P, (penetrant,
prayer and profanity) and stud extractors to get it off.
2. Undo the 2 exhaust crossover pipe studs
and pull the head off with the exhaust manifold attached and remove it in the
comfort of your garage and workbench. Your individual situation will have to
dictate the choice. Your exhaust system may not be that bad. The DML is FULL of
options for removing these. There is also an excellent exhaust
"how-to" in the tech library on the DMCNews website.
If you opt not to use the cam sprocket
support tool, you'll be removing the muffler to get the timing chain cover off.
The detailed procedure is on page D:10:01. (Condensed here,) Remove 2 bolts
holding driver's side support bracket to the engine. Pull the rubber mount off
the pin and remove the bracket. Remove the 2 nuts and bolts securing the rubber
mounting to the passenger side muffler support bracket. Remove the bolts holding
the passenger side bracket to the engine. Pull the rubber mount off the pin and
remove the bracket. Have a helper support the passenger side of the muffler and
sit on the ground on the driver's side, facing the driver's side. Brace your
foot on the cat converter and using a twisting motion, pull towards you, (the
driver's side) It -should- slide off. Mine was very rusty and it still slid
right off.
Everyone's favorite phrase on the DML is
"While you're already in there..."
So, while you're in there and if you can
afford it, you should replace the rear waterpump and heater hose, maybe even the
waterpump itself. Also, for most folks, the sensors and switches in the coolant
distribution ("Y") pipe are 20 odd years old and you might consider
replacing them. You don't want to go in there again if you can help it. If
you've snapped off any bolts so far, don't panic. There are a variety of stud
extraction tools. Check Sears and Napa and the DML archives for examples. I use
these two:
Remove all of the screws in the top of the
valve cover. Lay the throttle cable off to the side. Undo the frequency valve
and lay to one side. Observe fig 30
Use a breaker bar and a
36 mm -OR- a 1 3/8" socket on the crank pulley to rotate the engine so the
drive pin on the camshaft sprocket is at the top. Use an 8mm allen key to remove
the access plug at the top of the timing chain cover. Use a 10mm allen key to
just break free, but do -NOT- remove the cam sprocket bolt.
Choose your method.
1. Attach the bracket you've fabricated to
the top of the timing chain cover and C-clamp the sprocket to it or,
2. Prepare to just remove the bolt and let
the sprocket slip down and the tensioner will suck up the slack. (It won't go
far).
Remove the large bolts holding the rocker
assembly (and head) down. These are usually very tight and may be slightly
rusted in place. They are very long so they tend to "twist" before
they give. A long breaker bar helps with leverage. Remove the rocker assembly
and set aside. Look carefully behind the cam sprocket. You'll see a 10 mm bolt
and a small "flange" or flat piece of metal. Just loosen this enough
to lift the flange out of the groove on the camshaft. Don't completely remove
the little bolt.
Sprocket Support Bracket Procedure Only
There is a small cover plate on the back
of the head, held on by two small bolts. Remove this cover. The cam will back
out through this hole as you undo the 10 mm allen bolt that holds the cam
sprocket to the cam. DO NOT UNDO THE 10 MM ALLEN BOLT YET. The manual doesn't
even mention this. The 10mm allen bolt has a large "head" and does NOT
come out the access hole. FAILURE TO UNDO THE REAR ACCESS COVER MAY RESULT IN A
WARPED OR SNAPPED TIMING CHAIN COVER, VACUUM LEAKS AND/OR RUIN THE THREADS FOR
THE CAM SPROCKET BOLT AND HOLE. Remove the 4 bolts on the timing chain cover
face that attach the head to the timing chain cover.
Procedure without Support Bracket
You did remove the muffler right? If not,
find the procedure above in "Section One: Removing interference".
Remove the bolts securing the lower lip of the fascia to the metal heat shield
plate. Remove the bolts securing the plate to the frame. Remove the plate.
Remove all of the timing chain cover bolts. You must now remove the crankshaft
pulley nut and pulley.
The pulley nut is held on by 135 ft/lbs of
torque (at least). If you use a breaker bar and 36 mm socket, you -MUST- lock
the flywheel or the piston liners may lift off of their seats when the engine
rotates. The lower piston liner seals cannot just be reseated, and you will have
the equivalent of a blown "lower head gasket". Coolant in the oil, and
air in the cooling system. FAILURE TO FOLLOW THIS PART OF THE PROCEDURE WILL
RESULT IN ENGINE DAMAGE AND WILL REQUIRE REMOVAL AND REBUILD OF THE ENGINE TO
INSTALL A NEW LINER SEAL. The head is loose at this point and not held down. The
recommended way, is an air impact wrench. It will hammer the nut off without
rotating the engine at all. I felt the pain and bought $375.00 worth of air
tools and compressor to get it off.
Remove the timing chain cover and
carefully walk the pulley off with a pair of long screwdrivers (omit this step
if you are using the support bracket).
Remove the 10 mm allen bolt from the cam
sprocket. Make sure you're not bending the timing chain cover and the cam is
backing out of the rear of the head if you are using the support bracket. The
manual instructs you to use a metal object and hammer to tap the guide pins
(locating roll pins) down flush with the engine block. Mine were rusted and
wouldn't depress.
By now you're sick of the
"warnings" and "cautions" but they are essential! They are
here because I almost ruined my engine doing it the wrong way! DO NOT LIFT THE
HEAD STRAIGHT OFF OF THE ENGINE BLOCK!! If you do, the gasket may stick to the
piston liners and you may unseat them. Remove the head by rapping it with a
rubber or wooden mallet at the corners and the center. This will help unstick
the head from the gasket and block. Cock the head and pull it up at any angle
you can other than straight up. Removal complete!
Remove the spark plugs and fuel injectors
from the head. If you're not out of cash yet, get the head checked for warpage,
cracks and pressure. If your engine has a lot of miles replace the valve guide
seals. The manual states that you should NOT get the head "shaved" to
make it true. DMC Houston employees have told me to have it "baked" at
high temperature to make it true again. If you're out of cash and desperate, you
can place the head on a glass plate and use the smallest feeler gauge you can
find and go all around the edges to see if you can slip it under. If you can,
find out how thick a gauge you can get in there. If it's not too thick you may
get away with using it. I'm not recommending either way. Use acetone or paint
thinner to clean the gasket surfaces. I also used a palm sander with very fine
sandpaper. It was faster than the gasket scraper. Some may disagree with this.
You'll have to decide for yourself. Either way, the surface MUST be clean or
you'll have all kinds of leaks. Make sure nothing gets into the oilways and
coolant jacket paths on either the head or the engine block. Clean the surface
on the engine block as well. Don't look for head re-conditioning procedures
here. That's another tech article.
You may consider pre-lubing the cylinders
with a dab of 10W30. If you removed the head with the exhaust manifold attached
you may consider installing it attached as well. I didn't. Installing them is a
lot easier than removing them because the hardware isn't rusted out. Re-check
that the cam drive pin on the cam sprocket is still at the top of its rotation.
If you're using the sprocket support, be sure not to slack the chain. This isn't
really worth a formal note, but please observe that the head gaskets are not
identical. Match up the replacement gasket with the one you removed from the
engine to identify the correct gasket for that side of the engine. Before you
install the gasket, if you have removed the guide posts (locating pins) for
cleaning, re-install them. You may have to insert a punch in the side of the
block to keep them from sinking in when you put the head on per the manual. The
gasket only goes on one way. The guide pin holes are larger than the oilway
holes. Don't force it. If it doesn't fit, flip it over. DO NOT USE RTV or any
other gasket sealant. Fit the gasket DRY just as it says in the manual. The
gasket has an adhesive on it which will bond when the engine is first run.
Carefully fit the head back onto the block. Replace the exposed timing chain
cover gasket sections if you're using a sprocket support tool.
Lift the small flange up and feed the cam
back into the head until it comes in contact with the 10mm allen bolt. Line up
the drive pin on the sprocket with the drive slot on the cam. It should all
ready line up unless you moved something you shouldn't have. Begin screwing in
the 10mm allen bolt and feed the cam to it. It should move smoothly. Don't force
anything. Ensure the flange will drop into it's slot on the cam. Tighten the
small flange bolt. Re-attach the cam access cover at the back of the cam. Use a
new O-ring or you'll have an oil leak onto the hot crossover pipe. You may
notice the timing chain is a bit tight. Remember, you haven't torqued down the
head yet. This is normal.
The sprocket should have slipped down, but
not fallen out of the chain, or been removed. This will disturb the timing. If
it has, skip to Section Five or consult the manual, pages C:07:10 and 11.
Ensure the cam drive peg on the sprocket
is still at it's peak (uppermost). Lift up on the sprocket, removing any slack
in the chain. Use a very small flat head screwdriver to release the tensioner.
There is a slot for the screwdriver. You may have to completely retract the
tensioner by hand as the spring is strong. An extra pair of hands is useful
here. Once the tensioner is released, you'll notice that the sprocket now lines
up with the cam. Install the 10mm allen bolt and tighten it most of the way but
place no tension on it yet. Ensure the flange is in the groove on the end of the
cam. Tighten the small bolt down. Tighten the 10mm allen bolt (cam sprocket
bolt). You may notice the timing chain is a bit tight. Remember, you haven't
torqued down the head yet. This is normal.
Remove the pin punches from the block if
you used them to hold up the guide pins. Install the rocker arm. There are guide
pins to keep you from installing it backwards. Don't force it!
The manual has a specific torqing
procedure on page C:05:07 called "angle torqing". This requires a
graduated disk, like a compass (part number J.28857).
Again, I was unable to
procure one of these. If you can obtain one, great. If not, don't fret. DMC
Houston torques their heads down to 65 ft/lbs and Martin Gutkowski and his
Renault mechanic tighten as far down as 90 ft/lbs. I split the difference at 80
ft/lbs. Don't go crazy though. If you snap one of these babies you'll never get
it out! Tighter isn't always better. Use a calibrated torque wrench.
Following the pattern in fig 39, page
C:05:07, (starting in the center, and working outwards in a counter-clockwise
circle) lube the head bolts with a bit of copper grease and snug them down to 15
ft/lbs. Do the pattern again to 45 ft/lbs. Walk away for 10 minutes and get a
drink. This will give the metal gasket time to compress. Starting the pattern
yet again, loosen them up, to 15 ft/lbs and immediately angle torque them to 115
degrees or ft/lb torque them to a number that you've decided on. Loosen and
tighten only one bolt at a time. Don't loosen them all up at once and then
tighten them down.
You can tell just by looking that there is
more interference on the driver's side to remove than on the passenger side.
Start by marking the position of the distributor body, and remove the cap and
mark the rotor position so your timing isn't off when you put it all back
together. Undo the two bolts holding the diagnostic socket bracket to the head
at the rear. Tie it up out of the way. If it isn't too rusted, undo the nut
holding the dipstick tube to the exhaust manifold. Mine was rusted so bad I had
to dremel the tube clip off of the manifold. Next, undo the electrical
connection on the A/C compressor. Loosen the belt tensioner pulleys and remove
the entire tensioner assembly. Keep track of where the spacers were installed or
your belt won't line up later. You have to remove this assembly to get at the
10mm allen bolt on the driver's side head. Undo the four bolts holding the
compressor to the valve cover. There are two on the "inside" (facing
the waterpump) and two on the "outside", facing the fender. I was
loathe to detach the pressure hoses from the compressor because A/C systems
aren't my area of expertise. You can remove yours totally, or just flip it
upside down, towards the front of the car and rest it on the shelf. Use caution
around the glass. Now repeat the removal and replacement procedure as for the
passenger side.
If you suffered the unfortunate event of
having your timing sprocket slip, fall out of the chain, or have otherwise
disturbed the valve/piston timing, don't fret. Engine timing isn't that
difficult. The procedure is called out on pages C:07:10 and 11 in the workshop
manual. I'll cover it here briefly. Perform this procedure only after the heads
are bolted down tight.
First, without putting the chain cover
back on, put the pulley on the crank, and put the 36mm nut on. Use a breaker bar
to hand crank the engine until the timing mark on the crank shaft
double-sprocket is in line with the DRIVER'S SIDE bank of pistons. This will be
approximately 45 degrees to the left from being vertical. Examine your timing
chain. Note that there are two orange colored marks close to each other at one
point on the chain, and one mark near the other end of the chain. Place the
chain on the rearmost of the double sprockets, aligning the single mark on the
chain with the mark on the double sprocket. Next, examine the cam sprocket. Note
that there is a "1" and a notch or mark on one of the teeth. DISREGARD
THE "1". That is NOT the timing mark. Use the other notch or mark.
Place the chain on the sprocket so that there is one mark ON EACH SIDE OF THE
NOTCH ON THE SPROCKET. Now slip the sprocket on to the cam. Ensure the drive pin
on the sprocket fits completely into the slot on the cam. It should be close
because you weren't supposed to rotate the cam. If you did, or it was
re-assembled that way by your local machine shop, rotate it so that the drive
slot is on top. If it's close, but not quite, just rotate the engine until the
drive peg goes in. Torque the sprocket down. The end product should look like
Figure 94:
Hand crank the engine clockwise until the
the timing mark on the double sprocket is aligned with the bottom oil pump cover
mounting bolt. If that sounds crazy, it's about 130 degrees right of vertical,
or nearly opposite of where it is to time the passenger side bank. Follow the
procedure above to properly place the chain, only placing it on the middle
sprocket. The oil pump drive chain fits on the outermost sprocket. The end
product looks like Fig 95:
The spots on the drawing sprockets and
chains are the timing marks on the real sprockets and chains.
It is STRONGLY recommended that you rotate
the engine by hand with the breaker bar at least 2 full revolutions to ensure
the timing is set correctly. If the procedure is incorrectly performed, when
using the starter a piston could strike a valve, bending it and causing head
damage. If you feel a sudden stop, or hear a metal-to-metal contact, STOP and
repeat the timing procedure.
If you have NOT disturbed the valve
timing, simply re-install the distributor and align the body and the rotor to
the marks you made earlier. The rotor is driven by a worm gear so make sure it
doesn't rotate off of your mark when you push it down into the head.
If you did disturb the engine timing, hand
crank the engine until #1 piston (passenger side, towards the front of the car),
is top dead center. Examine the distributor body. Note that there is a small
notch cut into the lip. Align the rotor to the mark on the distributor body, and
install the distributor. Again, the worm gear may cause it to rotate clockwise
as you push it down. If it does, remove the distributor and move the rotor back
to the left of the mark. When you push it down, it should align with the mark on
the body.
Photo
courtesy of John Hervey. Again, the worm gear may cause it to rotate clockwise
as you push it down. If it does, remove the distributor and rotate the rotor
back to the left of the mark. When you push it down it should align with the
mark on the body.
A pressure check is recommended to ensure
that everything went back together the way it should. You can purchase a cooling
system pressure checker from a parts house such as Napa, or if you're desperate
hook a low pressure pump to the overflow fitting on the coolant bottle. Remove
the thermostat, or you'll only be testing one side of the cooling system becuase
the thermostat is shut when cold. The maximum pressure of the cooling system is
low at 13 lbs so use caution. Over pressurizing the system may damage gaskets or
seals. Once you have the cooling system pressurized, time how long it takes for
the pressure to bleed off. It should take several minutes, or maintain pressure
indefinitely. A very slight amount of leakage at this point is permissible
because you haven't run the engine yet to heat the adhesive on the head gaskets
which will perform the final seal. Use a spray bottle with a soap and water
solution and spray it on the head gasket/engine block mating surfaces, waterpump
fittings, and coolant fill bottle fittings. Look for bubbles. At hose fittings,
if there are bubbles, re-tighten your hose clamps. If you have bubbles at
head/block mating surfaces, they should be very very few if any. A very small
amount is permissible. Gross amounts of leakage may mean a warped head. On an
unstarted engine, with new head gaskets a very small leak may be permissible due
to the adhesive not being melted down and filling in imperfections in the mating
surface, also the block when warm will expand. Lastly, the re-torqueing
procedure needs to be performed after the engine has been run. So if you have a
tiny bubbler, don't panic.
Re-install all the interference in the
reverse order called out in Section One.
After ensuring that everything is
re-installed and hooked up properly, fill the engine with critical fluids
(coolant, oil, fuel). I recommend having a friend bypass the RPM relay for just
a couple of seconds to prime the fuel system and check for leaks at your fuel
distributor while you watch in the engine compartment. The bypass procedure is
in the "Fuel, Emissions & Exhaust" section of the manual. As much
as you'd like to be the one to turn the key at such a proud moment, it's best to
have a friend do it while you adjust the distributor if necessary to get the
engine running. Once started, IMMEDIATELY verify oil pressure is within normal
operating range, then begin an aggressive leak check. Run the engine for 30
minutes to heat everything up, Ensure the engine fans kick on. Ensure engine
temperature does NOT exceed 210 degrees for more than 5 minutes. If the fans
don't engage, but they did work before you dismantled the engine, then the
cooling system needs to be bled. Open the bleed screw on the thermostat cap on
the waterpump. If necessary, there is also a bleed point on the high point of
the radiator on the front, passenger side. Shut down the engine.
Using a socket swivel, loosen the four
intake bolts. Remove the valve covers (including the A/C compressor and other
interference) Retighten the head bolts as called out in the manual, condensed
here:
As you did when installing the heads,
loosen each bolt to 15 ft/lbs, then retorqe to 115 degrees if you have the disk,
or whatever ft/lbs you decided you could live with (65, 80, 90). Do this one at
a time as recommended before, do not loosen them all at once and then tighten
them down.
The final seating of the head gaskets is
important to prevent leaks. You may be tempted to skip it to avoid tearing up
the engine again. I recommend completing the procedure to the bloody, bitter
end. I'm certain there's a reason for the retightening procedure.
If yours is a typical DeLorean that was a
"garage queen", or worse yet was stored outside for years like mine,
Most of your hardware will be rusty. If you're lucky to get it all out, you
should replace as much as you can because it may snap off when you torque it
down. That would be a Bad Thing. Anyway, this is a project that rarely is
"just" replacing the head gaskets. On a neglected car, it can evolve
into completing several projects at once, refurbishing the exhaust,
reconditioning the cooling system with a new pump and sensors, and a general,
light recondition of the engine by replacing all of the gaskets and seals. You
usually won't be able to get by with reusing old gaskets and O-rings. I fought
this project tooth and nail. I didn't want to take extra things apart. I came to
the realization that it's just better if you pull the chain cover off and skip
the cam sprocket support tool. You MUST buy a complete gasket set. Don't try to
reuse 20 year old gaskets. The only thing I didn't do to my engine was replace
the rings and main bearings and the valve work in the heads. It was expensive,
labor intensive but it was completely worth it. It's a domino effect so be
prepared.
For better access to the crank pulley, you
may decide to remove the rear fascia. It sounds scary but it only took me 45
minutes. Remove the tail lights, there are four bolts per side. Remove them,
undo the latch for the engine cover. You've already detached the metal heat
shield plate. It should pull right off.
There has also been some discussion
recently on "angle torqueing" versus standard pressure torqueing. Some
feel that due to the extreme streching of the bolts that angle torquing places
on the material, that head bolts should never be reused. To my knowledge, no one
has snapped a head bolt in an attempt to re-use them. Many other owners have
stated that they have re-used them without consequence. There are 3 basic types
of people on the DML. Those who are anal and replace things even if they don't
need replacing, those who do the job right and replace whatever needs replacing,
and those who try to get by without replacing things. Whether to reuse the bolts
is a decision that you will have to make for yourself.
Vacuum leaks are common when you put the
engine together again. The engine won't run perfectly until you hunt them all
down and seal them. Key points to check are: Idle speed regulator tube O-ring
where it fits into the mixture control unit, valve covers, timing chain cover,
the CO adjustment screw plug, "W" pipe gaskets and O-rings, cold start
valve tube seals, injector seals and believe it or not, the oil dipstick tube
gasket. There are many methods of detection. Consult the archives to find the
one that best suits you.
One last important note. If for some
reason you feel you absolutely have to rotate the engine with the head loose or
removed, purchase or fabricate clamps or straps out of some flat steel or
aluminum to hold the liners down. Lay them across the cylinder and bolt them
down at the head bolt holes. Again, if the liners lift off of their seats, the
seals underneath will be ruined and the engine will have to be removed and
completely dismantled to replace them.
Procedural questions can be addressed to
me at: racuti1(AT)delorean.com
Good Luck!Disclaimer:
Preface:
Words to key on:
NOTE:
Here the book
shows a pair of brackets. The first question everyone asks is "Where can I
get this tool?" You can't. It was originally made by Kent-Moore tools for
Puegot, Renault and Volvo (and subsequently obtained by DeLorean). Kent-Moore
states it was discontinued seven years ago and those who still have the tool
aren't inclined to lend it out.
NOTE:
to hold the sprocket to
the bracket. You may also want to drill a large hole in the center for the
sprocket to fit snugly to the bracket. Idea courtesy of Dave Stragand.
Section One: Removing interference
NOTE:
Section Two: Passenger side head removal
NOTE:
NOTE:
CAUTION:
WARNING:
WARNING:
Section Three: Cleaning the head
Section Four: Head re-installation
If you are using the sprocket support
If you are not using the sprocket support
NOTE:
CAUTION:
Driver's side head removal and
installation
Section Five: Engine Timing Procedure
Passenger side:
Driver side:
WARNING:
Distributor:

Section Six: Pressure Check and
Re-installing Interference:
Section Seven: Re-Start and Re-tightening
procedure
Tips and Personal Observations:
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